Directed Electronics D2400 Operations Instructions

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Please read before start-up!
Operating instructions
Universal Lathes
Version of 09/2009
D2000
D2400 D3000
Walter Blombach GmbH
Tool and Machine Factory
D-42899 Remscheid Am Blaffertsberg 13 Phone: 0049 (2191) 597-0 Fax: 0049 (2191) 597-40 E-Mail: [email protected]
D-54673 Neuerburg WABECO Str. 1-10 Phone: 0049 (6564) 9697-0 Fax: 0049 (6564) 9697-25 E-Mail: [email protected]
www.wabeco-remscheid.de
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Summary of Contents

Page 1 - Universal Lathes

Please read before start-up! Operating instructions Universal Lathes Version of 09/2009 D2000 D2400 D3000 Walte

Page 2 - Disposal of the lathe

10 6. Start-up and Maintenance 6.4 Lubrication Prior to every putting into operation all lubricating points of the lathe must be lubricated with g

Page 3

116. Start-up and Maintenance 6.6 Headstock The headstock is firmly attached to the guide bars. Inside the headstock, the work spindle is run on t

Page 4 - EC – Conformity Declaration

12 6. Startup and Maintenance 6.7 Cross support If adjustment becomes necessary, please proceed in the following manner: 1. Loosen the lock nu

Page 5 - 1. Machine dimensions

137. Speed regulation 7.1 Speed selection The spindle speed is to be selected according to material type and the diameter of the work piece: Small

Page 6

14 7. Speed regulation 7.1.3 Speed setting for working with Brass, Copper workpiece- Ø approx. r.p.m.. cutting speed m/min 10 mm 2300 80 20 mm

Page 7

158. Applications 8.1 Longitudinal and transverse turning Longitudinal turning: In the case of longitudinal turning the tool moves parallel to t

Page 8 - 5. Safety Instructions

16 8. Applications 8.1 Longitudinal and transverse turning i For the reason of the force effect at the turning tool take care that the tool is s

Page 9

178. Applications 8.2.1 General note Feed: The feed is switched on by means of the T-handle on the front side of the headstock. i When cutting th

Page 10 - 6. Start-up and Maintenance

18 8. Applications 8.2.2 Application of change gears for D2000 and D2400 Table for thread cutting * = optional accessories Z/1“ 10 11 12 13 14 16

Page 11

198. Applications 8.2.3 Altering the feeds or thread pitches for D2000 and D2400 When altering the feeds or thread pitches, proceed as follows

Page 12 - 6. Startup and Maintenance

2 Dear customer! Congratulations on choosing the WABECO Universal Lathe. We have taken great care in its manufacture and we have given it a thoroug

Page 13 - 7. Speed regulation

20 8. Applications 8.2.3 Altering the feeds or thread pitches for D2000 and D2400 2. Changing the feed from 0.085 mm to a metric pitch of 1.5 mm

Page 14

218. Applications 8.2.4 Altering the feeds or thread pitch for D3000 1. Working with the automatic longitudinal feed a. Turn the gear lever

Page 15 - 8. Applications

22 9. Pair of toothed wheels for left-hand thread cutting For cutting left-hand threads, toothed belt wheel No. 11214 on bolt A must be replaced b

Page 16

2310. Angle plate with milling table For drilling and milling The milling function serves for machining flat surfaces and grooves. When milling wi

Page 17

24 11. Lubrication coolant unit The lubrication coolant unit consists of: 1. Tray with lubrication coolant tank which supplies the feed pump with

Page 18

2512. Declaration of noise levels in accordance with DIN EN 24871 (German Industrial Standard) Noise levels while running idle Acoustic power le

Page 19

26 13. Drawings and list of parts 13.1 Headstock for D2000, D2400 and D3000 Part-No. Order-No. Designation 11 10200011 Headstock 1124 10

Page 20

2713. Drawings and list of parts 13.2 Support with motor and protective cover for D2400 and D3000 Part-No. Order-No. Designation 125 1020012

Page 21

28 13. Drawings and list of parts 13.3 Lead screw drive for D2400 and D3000

Page 22

2913. Drawings and list of parts 13.3 Lead screw drive for D2400 and D3000 Part-No. Order-No. Designation 1119 10201119 Lubricating nipple

Page 23

3 Index EC Conformity declaration 4 1. Machine dimensions 5 1.1 D2000 5 1.2 D2400 5 1.3 D3000 6 2. Delivery and installation 7 3. Conditi

Page 24 - . Lubrication coolant unit

30 13. Drawings and list of parts 13.4 Lead screw drive for D3000 123457621201918171615141312111098

Page 25

3113. Drawings and list of parts 13.4 Lead screw drive zu D3000 Part-No. Order-No. Designation 1 10300001 D.C. Motor 2 10300002 Toothe

Page 26 - 13.1 Headstock

32 13. Drawings and list of parts 13.5 Drive with gear transmission for D2000

Page 27 - for D2400 and D3000

3313. Drawings and list of parts 13.5 Drive with gear transmission for D2000 Part-No. Order-No. Designation 1152 10101152 Support 119 1010

Page 28 - 13.3 Lead screw drive

34 13. Drawings and list of parts 13.6 Cross support

Page 29

3513. Drawings and list of parts 13.6 Cross support Part-No. Order No. Designation 311 10200311 Lower part of transversal support 3111 1

Page 30 - for D3000

36 13. Drawings and list of parts 13.7 Tailstock Part-No. Order-No. Designation 41 10200041 Lower part of tailstock 411 10200411 Shim 412

Page 31 - zu D3000

3713 Drawings and list of parts 13.8 Rear bearing with guide rods Part-No. Order-No. Designation 5 10200005 Rear bearing (only the cast iron

Page 32 - for D2000

38 14. Circuit diagram 14.1 For D2000 and D2400 mains plug emergency OFF main switch reversing switchswitch forprotection cappotentiometerDat

Page 33

3914. Circuit diagram 14.2 for D3000 potentiometer (rear side) capacitor rectifier transformer reversing switch main switch emergency OFF

Page 34 - 13.6 Cross support

4 EC – Conformity Declaration Version 07.2010 In the name of the manufacturer Walter Blombach GmbH Tool and Machine Factory based in Remschei

Page 35

51. Machine dimensions 1.1 D2000 1.2 D2400

Page 36 - 13.7 Tailstock

6 1. Machine dimensions 1.3 D3000

Page 37

72. Delivery and installation The lathes are carefully packed in our factory. Please check the following on delivery: 1. whether the packaging

Page 38 - 14. Circuit diagram

8 4. Overload protection i Wait approx. 1 second after switching off the machine manually or after an automatic switchdown following an overload b

Page 39

96. Start-up and Maintenance 6.1 Electronical equipment The lathes are fitted with a main switch with undervoltage release, i.e. this switch must

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